Machines de frittage

Sintering machine

1.Equipment and using  environment conditions:

high temperature

large load

low velocity

oxide skin(sintering dust)


2.sintering apparatus:

carriage wheel

central roll(sliding bearing)


3.Existing problem on old structure

Wheel  bearing and central roller bearing(sliding bearing) in the early damage 

Sintering dust intrusion bearings inside

Grease heat aging

poor lubrication

wear earlier and fatigue spalling

seizure(volgo burns)

bearing high cost

accident


4.Existing problem on new structure

Dirty equipment and maintenance cost high

Frequent grease added

Grease into the surrounding

Grease complement operation cost high 

Dirty equipment  and Fat waste processing high cost


5. Countermeasure:

1)design countermeasures 

speciality:sealclean bearing forwheel  AR series

2)partial load adaptable roller adopt convexity optimize design for wheel

High sealing  (using special contact type sealing ring)

Full of the good heat resistance and pressure resistance grease

easy to install (Adopting the overall design of the annular ring links)


6.speciality:central roll with seal grease bearing 2J series

big load design (High strength thick wall outer ring design+ full complement roller big load)

Strong resistance to axial load capacity design

High sealing  (using special contact type sealing ring)

Full of the good heat resistance and pressure resistance grease

easy to install (Adopting the overall design of the annular ring links)


7.the durable performance in actual use

new product structure Live longer ratio in  actual :

average 2.5

the biggest 3

     

8.Maintenance cost reduction effect

new product structure:

The cost of maintenance means that buy the replace bearings ,seal rings ,greases and the relevant work 's cost.

The wheels of sintering machine and centre bearings ,if use the new product ,the life will prolong 2.5 times .So ,Whole equipment maintenance cost can be reduced by 25% - 35%, then, please user verified in actual use